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Kiss Build Day 19

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Saturday, 17th November 2001

Hello again after my little enforced break.

The replacement thermocouple from Brauniger arrived during the week, so I ripped out the loom and replaced the wrong cable with the right one. As I suspected, this took ages - however, I was able to do it without removing the pod. I did have to unbolt it at one side, but that gave me just enough room to get the job done.

The exhaust manifold and tank tie-down strap also arrived from Flylight during the week, so there's nothing holding me back anymore!

Hours effort: 6

DSCF1103.JPG (47029 bytes) Here's the exhaust manifold mated with the 90 degree elbow, which in turn connects to the baffle box. Notice the way the loops for the retaining springs line up nicely.
DSCF1104.JPG (44782 bytes) Notice in this picture, how the spring loops no longer line up. 

You guessed it - this is the correct way round for the bracket, so it seems the loops have been welded in the wrong places!

I'm going to try and fit it like this anyway - I'll see if the springs will stretch the extra little bit.

DSCF1105.JPG (67219 bytes) The exhaust manifold is in place, and the twin EGT probes and the single CHT probe have now been fitted.

MSA (suppliers of the EFIS) told me I'd have to pay a restocking fee to change the water temp probe (wrong thread), as it was the one I ordered. Well, on the order I said 'I believe this is what I need.....please confirm', and I'd view that as a request for information, not an instruction. Also, I've been told that the 582 only has one size hole, and I did specify it was for a 582.

We're only talking a few quid here - but it's the principle of the thing!

DSCF1106.JPG (49636 bytes) The battery has gone in and been connected. Be warned, you have to push it really hard to get it into the gap in the tank, and it sits about an inch above the keel when it is in as far as it will go. 

The problem I had was that the earth lead is too short. I had to undo every cable-tie on the strap and pull it as hard as I could, then bend the connector to 90 degrees. It just reached!

DSCF1110.JPG (50218 bytes) I'm going round the plane finishing off all the lttle bits and pieces now.

The far left of the fuel tap assembly had another little nozzle sticking out of it - what for, I have no idea! I found that the blanking plug from the CHT probe hole was a perfect fit!

DSCF1108.JPG (47010 bytes) It took about 2 hours to double-check all wiring and connect to the EFIS, but I can now proudly announce the engine turns when you press the big red button, the EFIS lights up and the radio works.

Sadly, I forgot to fit the switch for the rear ejector seat, but I'm going to have to do a minor mod for that anyway. ;-D

Haven't fitted the ashtray yet, as I'm considering a drinks holder instead.

Bummer of the day

  1. Discovering the exhaust brackets for the springs were welded on back to front.
  2. Being convinced the battery wasn't going to fit into the hole.

Work Remaining

bulletFit wheel spats
bulletFit intake silencer
bulletT-Cut pod and spats, then fit trim strips
bulletFit aerodynamic kit to control frame
bulletFinal Inspection
bulletRun in
bulletTest Flight
bulletFirst Crash
bulletWeeks spent in hospital recovering

I'll be airborne soon!!!

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What is a Microlight | Costs | Learning | Rules of the air | Fly-In Database
What's in a Kiss | Pics of a finished Kiss | Building a Kiss | Stories | The Tryk
Flying Links | Technical Tips | GalleriesNews | Owners' Pages
BMAA Microlight Recovery Database | Feedback and Discussion Forums

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Last Revised: 28 September, 2004