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Fitting a Rear Luggage Pod

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March 15th, 2003

Some while ago, I found pictures on the internet of a Kiss that looked exactly like mine, but had a rear luggage pod. I contacted Air Creation and asked about it, and they said it was available to fit my machine, and I could order one through Flylight. £419.50, delivered to my home.

This I duly did, and the 3 Kg lump of fibreglass arrived yesterday. A quick trip to the strip to retrieve the Tryk, and I was back in build mode again!

Flylight have already done the load-testing (it will take a 10 kilo load) and submitted the results to the BMAA CTO (Chief Technical Officer) Guy Gratton, so hopefully other Kiss owners will be able to fit one of these bad boys as a pre-approved mod. 

DSC00375.JPG (102545 bytes) Here's the pod, stood on end.... 
DSC00376.JPG (109693 bytes) ....and from the bottom....
DSC00377.JPG (105523 bytes) ...the top...
DSC00378.JPG (120185 bytes) ...and the front (it's upside down in this pic).
DSC00379.JPG (113732 bytes) Here's the gap under the engine where it will go. I'll have to reroute some cabling, move the starter solenoid, and shift the fuel flow meter.
DSC00380.JPG (103916 bytes) The top of the pod attaches to this bolt, which holds the rear of the engine in place.
DSC00381.JPG (141735 bytes) The front of the pod attaches to the two bolt holes above the existing trailing arm attachments
DSC00382.JPG (172832 bytes) This is the offending fuel-flow meter which I will have to move. This is going to be tricky, as it must be oriented vertically, as shown here.
DSC00384.JPG (172222 bytes) A loose fit first to check for clearances.
DSC00385.JPG (179655 bytes) Still a loose fit, but this picture gives you a good idea how spanking gorgeous it will look!
DSC00386.JPG (177064 bytes) Wow! Now that's a nice view of my Baby's arse!
DSC00387.JPG (179749 bytes) The pod has already been load-tested by Flylight (who know a potential good seller when they see one!), and can take a 10 kilo load. For me, it's not about weight, but convenience. 5 litre of oil and a large Mr. Funnel will go in there no problem for extended cross-country trips!
DSC00388.JPG (169023 bytes) Hmm. Must remember to reattach the fuel line!
DSC00391.JPG (118227 bytes) This is the bolt that connects to the engine beam, with a neat grommet to allow the wire-lock to exit.
DSC00392.JPG (140137 bytes) Here are the front attachment points, at the bottom of the pod.
DSC00393.JPG (117961 bytes) Here is the wire-lock, exiting the grommet and fixed to the engine beam.
DSC00394.JPG (152026 bytes) Now it's time to fit some adhesive foam to the edges of the pod door.
DSC00395.JPG (195901 bytes) So here it is all bolted up. Does it finish the plane off, or what?
DSC00396.JPG (162879 bytes) I have a little shaping to do on the top, rear edge of the door, as the gap is a little uneven.

Sadly, the quality of the joints in the fibreglass is well up (down?) to the usual Air Creation standard, but will be hidden with a trim strip.

An 'interesting' choice of stud attachment points - I would have done one in each of the 5 points around the outside, had I the choice.

DSC00397.JPG (100074 bytes) Here's the rerouted fuel line, showing the fuel-flow meter
DSC00398.JPG (108162 bytes) It was tricky getting it to fit just right, without sticking out the side of the pod, and without too tight a turn radius on the fuel line where it exist the meter and goes to the fuel pump.

I fitted a new fuel filter for good measure, but it's just occurred to me it might not be legal. I just bought it from a motor spares shop, but seem to remember only certain types are approved. I'll post a question on the eGroup - someone will know for sure.

DSC00399.JPG (139970 bytes) I really wanted to get the starter solenoid mounted on metal somewhere, but there is nowhere appropriate. The only option was the engine mount, and I wasn't about to start drilling holes in that!

I chatted with Gary at Flylight, and he confirmed there's no reason why it shouldn't be mounted on the pod, although this did necessitate running an earth lead for it.

DSC00404.JPG (174819 bytes) The trim strips are on to match the rest of the plane
DSC00406.JPG (197597 bytes) Apparently, it might make the prop quieter, due to the smoothing effect on the airflow.
DSC00407.JPG (185442 bytes) The Kiss always reminded me of Stingray (remember that?), and it does even more now. All I need is some bird called Marina to sit in the back seat!
DSC00408.JPG (189153 bytes) Wonder how long it will be before I take off without doing up the door catches? I really hope I never do that!

I've reshaped the door, so the gap is even all the way around.

What's left?

 

I must fit a safety strap to the pod door, and fit a neoprene hinge too. After that, it's just a case of doing the paperwork!
 

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What is a Microlight | Costs | Learning | Rules of the air | Fly-In Database
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Last Revised: 28 September, 2004